Mechanical Design Engineer in Sunnyvale, CA

Summary:

We are looking for a Mechanical Design and Prototype Engineer to support AR/MR display module design, testing and validation, and to support quick prototyping studies.

Must-Have Skills

• 5+ years of 3D modeling and 2D drafting in Siemens NX and Teamcenter
• 5+ years of product design experience and familiar with varieties of manufacturing method, including injection molding, sheet metal stamping, CNC machining, casting,die cutting, etc.
• Experience performing standard mechanical tests (e.g.,pull, compression, bending), and design customized non-standard test for evaluation and validation purposes

Nice-to-have Skills

• Direct working experience on LCD and OLED display modules
• Experience in thermal design and analysis for consumer electronics product
• Proven skills and experience with rapids prototyping tools (e.g., 3D printing, CNC, injection molding), testing and validations

Responsibilities:

• Work with the cross-functional teams to scope, evaluate and implement mechanical design of display module
• 3D modeling and 2D drafting in Siemens NX for display components and assembled modules.
• Support Part status, MCO release and ECR/ECO in TeamCenter
• Support DFM review and closure for display components and assembly process.
• Design and validate component and assembly tolerance based on DFM requirement and tolerance analysis.
• Perform structural and thermal simulation and analysis using Abaqus or other equivalent FEA software
• Develop and implement mechanical test items for component-level and module-level validation
• Carry out rapid prototyping to demonstrate new technology, new design concept, and new manufacturing method
• Conduct failure analysis for display related failure, identify root cause and recommend mitigation design options
• Conduct benchmark study through teardown, cross-section, inspection and measurement, etc.

Skills Must haves:

• 5+ years of 3D modeling and 2D drafting in Siemens NX and Teamcenter. Similar experience with other CAD and PDM tools including Creo, Pro/E and SolidWorks can be considered.
• At least 5 years of product design experience and familiar with varieties of manufacturing methods, including injection molding, sheet metal stamping, CNC maching, casting, die cutting,etc.
• Proven skills and experience with rapid prototyping tools (e.g., 3D printing, CNC, injection molding), testing and validations.
• Experience and knowledge about PCB/FPC design and fabrication (e.g., stackup, layout,components, connectors, etc.)
• Experience performing standard mechanical tests (e.g., pull, compression, bending), and design customized non-standard test for evaluation and validation purposes
• Fundamental knowledge and experience in thermal analysis, and standard thermal management solutions for consumer electronics product

Nice to Haves:

• Direct working experience on LCD and OLED display modules
• Experience using Abaqus, Hypermesh (or equivalent FEA software) to run structural simulation analysis
• Experience in thermal design and analysis for consumer electronics product
• Familiar with statistical analysis tools including Minitab, JMP
• Knowledge of Mechanical and environmental reliability test for consumer electronics product

Education:

• Bachelor's degree in mechanical engineering required

Typical Day-to-Day in the role

• CAD work and 2D drawing using Siemens NX;
• Mechanical test fixture design, perform mechanical test and compile test report;
• Support the team with any rapid prototype work and design of display related demo study

How will performance be measured?

• Completion of assigned tasks, Accuracy and Quality of the deliverables (CAD model, drawing, test results, etc)

What makes this role interesting?

• Design the display module and its integration to the system.
• Broad interaction and collaboration with client team to optimize and converge design

Years of overall experience required? 5+ years of relevant experience

Degrees/certifications required? Bachelor's degree in mechanical engineering

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